基于机器人力/位控制的空间可展开机构地面重力卸载

Ground Gravity Unloading of Space Deployable Mechanisms Based on Robot Force/Position Control

  • 摘要: 针对空间可展开机构地面测试中的重力卸载需求,提出一种基于机器人力/位控制的重力卸载方法,由机器人施加托举力来平衡可展开部件的重力作用,并对机器人进行力/位控制使托举点跟随展开运动轨迹,实现展开全过程的重力卸载。针对特定天线的展开测试工况,分别给出了机器人位置控制与力控制中调节量的计算方法。针对托举点与可展开部件重心位置不重合的情况,给出了托举力的计算方法,并针对未能精确获知可展开部件质量特性的情况,给出了可展开部件质量特性参数的在线辨识方法。针对机器人跟随卸载运动开始与停止时机的判断问题,给出了基于切向力判断的启动与停止识别方法。实验中采用额定输出扭矩为2.39 N·m的伺服电机,驱动重力矩达到153 N·m的模拟部件,采用6自由度工业机器人进行跟随重力卸载,在展开角度达到10°后托举力最大预测误差在1.3 N以内,并实现了展开全过程的跟随卸载,使得展开全过程中关节力矩始终保持在电机额定扭矩范围内。

     

    Abstract: A gravity unloading method based on robot force/position control is proposed for the gravity unloading requirements in ground testing of space deployable mechanisms. The robot applies the lifting force to balancing the gravity effect of the deployable component, and the lifting point on the robot follows the deployment motion trajectory through force/position control, achieving gravity unloading throughout the deployment process. For the deployment testing conditions of a specific antenna, the calculation methods of the adjustment in the position control and force control of the robot are given respectively. A calculation method for the lifting force is provided for the case that the lifting point does not coincide with the center-of-gravity of the deployable component. In addition, an online identification method for the mass characteristic parameters of the deployable component is provided for the case that the mass characteristics of the deployable component are not accurately known. A recognition method based on tangential force judgment is proposed to get the starting and stopping timing of robot following unloading movement. In the experiment, a servo motor with a rated output torque of 2.39 N·m is used to drive a simulated component with a gravity torque of 153 N·m. A 6-DOF (degree of freedom) industrial robot is used to follow the component for gravity unloading, achieving a maximum lifting force prediction error of 1.3 N after the deployment angle reaches 10°. The gravity unloading for the entire deployment process is achieved, ensuring that the joint torque remains within the rated torque range of the motor in the entire deployment process.

     

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