面向换热管检测的抓握式管板攀爬机器人设计与实现

Design and Implementation of a Grasping Tubesheet-climbing Robot for Heat Exchange Tube Detection

  • 摘要: 针对换热管多规格自动检测的需求,提出了一种全新的抓握式管板攀爬机器人GTCBot。首先,基于多规格大面积管板的地图特征和三趾啄木鸟的攀爬运动机理,设计出一种适应不同规格管板的自锁爬行脚机器人,并建立静力学模型开展受力分析,完成机器人运行中的载荷评估。为了提高换热管扫查效率,提出了笛卡儿坐标系和柱坐标系的混合定位扫查方法,构建运动学模型对机器人的工作空间开展分析及验证。为了保障控制系统稳定运行,采用FreeRTOS嵌入式实时操作系统对机器人运行中的各个任务进行调度协调。在此基础上,研制出抓握式管板攀爬机器人的物理原型样机,分别开展了室内实验和现场应用测试,测试结果证明机器人具有抓握自锁性、高机动性、高适应性。

     

    Abstract: Aiming at the requirements of automatic inspection of heat exchange tube with multiple specifications, a new grasping tubesheet-climbing robot (GTCBot) is proposed. Firstly, a robot with self-locking climbing-foot is designed based on the map features of multi-specification large-area tubesheet and the climbing mechanism of three-toe woodpecker, which can adapt to different sizes of tubesheet. A static model is established to carry out force analysis and load evaluation during robot operation. In order to improve the scanning efficiency of heat exchange tube, a hybrid scanning method for Cartesian coordinate system and column coordinate system is proposed, and a kinematic model is built to analyze and verify the robot's workspace. In order to ensure the stable operation of the control system, the FreeRTOS embedded real-time operating system is used to schedule and coordinate each task during robot operation. On this basis, the physical prototype of the grasping tubesheet-climbing robot is developed, and the laboratory experiment and field application test are carried out respectively. The test results show that the robot has the ability of grasping self-locking, high mobility and high adaptability.

     

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