栾飞, 蒋柏斌, 荣伟彬, 孙立宁. 锥壳靶自动精密微装配系统[J]. 机器人, 2016, 38(5): 563-568. DOI: 10.13973/j.cnki.robot.2016.0563
引用本文: 栾飞, 蒋柏斌, 荣伟彬, 孙立宁. 锥壳靶自动精密微装配系统[J]. 机器人, 2016, 38(5): 563-568. DOI: 10.13973/j.cnki.robot.2016.0563
LUAN Fei, JIANG Bobin, RONG Weibin, SUN Lining. Cone-shell Target Automatic Precision Micro-assembly System[J]. ROBOT, 2016, 38(5): 563-568. DOI: 10.13973/j.cnki.robot.2016.0563
Citation: LUAN Fei, JIANG Bobin, RONG Weibin, SUN Lining. Cone-shell Target Automatic Precision Micro-assembly System[J]. ROBOT, 2016, 38(5): 563-568. DOI: 10.13973/j.cnki.robot.2016.0563

锥壳靶自动精密微装配系统

Cone-shell Target Automatic Precision Micro-assembly System

  • 摘要: 为解决多尺度、多形状的锥壳靶精密装配问题,研制了一套具有微米级定位精度的多操作手精密微装配系统.该系统具有3个多自由度操作手,能够针对不同形状、不同材质的零件进行拾取、装配.在显微视觉景深较小及装配空间光照有限的条件下,采用提升小波算法获得清晰的零件与操作手图像并进行相应图像的识别检测,实现了位置的闭环控制.通过3路显微视觉实现靶零件的在线测量,直线测量不确定度小于2μm,角度测量不确定度小于0.01°.装配实验结果表明,该系统能够保证微球中心与锥轴线的偏差小于5μm,微球中心与柱腔中心偏差小于10μm,与手动装配相比大大提高了装配精度.

     

    Abstract: To achieve the multi-dimension, multi-shape precision component assembly of cone-shell target, a multi-manipulator precise micro-assembly system is established with micrometer-scale positioning accuracy. The system consists of 3 multi-DOF manipulators which could grip, and assembly micro-parts with different shapes and materials. Because of the small depth of micro-vision and the limited light intensity in assembly space, the lifting wavelet transform is adopted in position closed-loop control to obtain clear images of target parts and manipulators, and then to detect them for recognition. Three micro-vision systems are applied to achieve the online measurement of the target. Measurement uncertainty of straightness is less than 2μm and measurement uncertainty of angle is less than 0.01°. Assembly experiments validated that the system can ensure that the deviation between the microspheres center and the cone axis is less than 5μm, and the deviation between the microspheres center and the cylindrical cavity center is less than 10μm. That is a great improvement in assembly accuracy comparing with the manual assembly.

     

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