李海鹏, 邢登鹏, 张正涛, 徐德, 张大朋. 宏微结合的多机械手微装配机器人系统[J]. 机器人, 2015, 37(1): 35-42. DOI: 10.13973/j.cnki.robot.2015.035
引用本文: 李海鹏, 邢登鹏, 张正涛, 徐德, 张大朋. 宏微结合的多机械手微装配机器人系统[J]. 机器人, 2015, 37(1): 35-42. DOI: 10.13973/j.cnki.robot.2015.035
LI Haipeng, XING Dengpeng, ZHANG Zhengtao, XU De, ZHANG Dapeng. Micro-Assembly Robot System with Multiple ManipulatorsBased on Macro-Micro Motion Mechanism[J]. ROBOT, 2015, 37(1): 35-42. DOI: 10.13973/j.cnki.robot.2015.035
Citation: LI Haipeng, XING Dengpeng, ZHANG Zhengtao, XU De, ZHANG Dapeng. Micro-Assembly Robot System with Multiple ManipulatorsBased on Macro-Micro Motion Mechanism[J]. ROBOT, 2015, 37(1): 35-42. DOI: 10.13973/j.cnki.robot.2015.035

宏微结合的多机械手微装配机器人系统

Micro-Assembly Robot System with Multiple ManipulatorsBased on Macro-Micro Motion Mechanism

  • 摘要: 为解决复杂组件装配中存在的并行操作、空间操作和多操作对象的难题,研制了一套基于显微视觉伺服的多机械手微装配机器人系统.该系统有6个机械手,每个机械手都由宏动模块、微动模块和末端夹持器组成.分别针对5种不同结构类型的零件,设计了5 种异形零件夹持器.通过给镜头配置高精度的位移平台,实现了在30mm× 30mm× 30mm的大操作空间内2um精度的在线检测,可实现± 9um的装配精度.通过显微视觉反馈和力觉反馈相结合的策略,设计了过盈配合件的装配方法.使用该微装配机器人开展了微装配实验,实验结果表明该微装配机器人系统是可行的,基本能实现既定的装配要求.

     

    Abstract: There are many difficulties in assembly process of complex components, such as the parallel operating in 3D space, multiple assembly objects, etc. In order to solve these problems, a multi-manipulator micro-assembly robot system is developed based on microscopic vision servoing technology. This robot has 6 manipulators, and every manipulator consists of macro-adjustment subassembly, micro-adjustment subassembly and grippers as end-effectors. Five kinds of grippers are developed according to the abnormal shaped parts. All microscopic cameras are equipped with high precision displacement platforms, which make the robot achieve 30 mm× 30 mm× 30 mm large operating space and 2um on-line measuring precision. The robot's assembly accuracy is ± 9 um. A new assembly method of interference fit is developed by means of the combination of micro-vision feedback and contact force feedback. The assembly experiments are well carried out on the developed micro-assembly robot. The experimental results show that the proposed robot system is feasible and its performance can meet the specified assembly requirements.

     

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