黄婷, 孙立宁, 王振华, 禹鑫燚, 陈国栋. 基于被动柔顺的机器人抛磨力/位混合控制方法[J]. 机器人, 2017, 39(6): 776-785,794. DOI: 10.13973/j.cnki.robot.2017.0776
引用本文: 黄婷, 孙立宁, 王振华, 禹鑫燚, 陈国栋. 基于被动柔顺的机器人抛磨力/位混合控制方法[J]. 机器人, 2017, 39(6): 776-785,794. DOI: 10.13973/j.cnki.robot.2017.0776
HUANG Ting, SUN Lining, WANG Zhenhua, YU Xinyi, CHEN Guodong. Hybrid Force/Position Control Method for Robotic Polishing Based onPassive Compliance Structure[J]. ROBOT, 2017, 39(6): 776-785,794. DOI: 10.13973/j.cnki.robot.2017.0776
Citation: HUANG Ting, SUN Lining, WANG Zhenhua, YU Xinyi, CHEN Guodong. Hybrid Force/Position Control Method for Robotic Polishing Based onPassive Compliance Structure[J]. ROBOT, 2017, 39(6): 776-785,794. DOI: 10.13973/j.cnki.robot.2017.0776

基于被动柔顺的机器人抛磨力/位混合控制方法

Hybrid Force/Position Control Method for Robotic Polishing Based onPassive Compliance Structure

  • 摘要: 为了实现抛磨系统机器人末端的位置控制和接触力控制,提出一种基于被动柔顺装置的机器人抛磨系统力/位混合控制策略.在机器人末端安装一个柔顺装置实现对工具末端力控制和位置控制的解耦.柔顺装置一端安装于机器人末端,另一端连接抛磨工具.机器人控制器控制机器人末端位姿,间接对工具末端位姿进行控制和补偿,柔顺装置控制器直接控制工具与工件的接触力.经过建模分析,采用非线性PD (比例-微分)控制提高了柔顺装置的动态调节性能.仿真结果证明该方法可以对目标轨迹进行跟踪与补偿,并实现期望力的快速调节.非线性PD控制将柔顺装置受干扰后恢复稳定的调节时间由220ms提高到60ms.实验进一步验证了仿真结果,并通过对航空叶片进行打磨与抛光获得了良好的表面质量.结果表明提出的控制方法是切实可行的.

     

    Abstract: In order to realize the position control and contact force control of the polishing robot end-point, a hybrid control strategy based on passive compliant device is proposed. By installing a compliant device at the end of the robot, the force control and position control of the tool end are decoupled. One end of the compliant device is mounted at the end of the robot and the other end is connected with the polishing tool. The robot controller is used to control the position and orientation of the robot end, so as to control and compensate the position and orientation of the tool end indirectly, while the compliant device controller is used to control the contact force between the tool and the workpiece directly. Through modeling and analysis, nonlinear PD (proportional-differential) control is adopted to improve the dynamic performance of the compliant device. The simulation results show that the method can track and compensate the target trajectory, and realize rapid adjustment of the desired force. Nonlinear PD control improves the regulating time from 220 ms to 60 ms after the compliant device is disturbed. The simulation results are further verified by experiments, and good surface quality is obtained through polishing the aviation blades. The results show that the proposed control method is feasible.

     

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